SINGLE SCREW EXTRUDER MACHINE

Everplast single screw extruders provide stable, efficient extrusion for thermoplastics like PE, PVC, and TPU. They are ideal for producing pipe, profiles,medical tube, foam products, and various co-extrusion applications.

single screw extruder

Single Screw Extruder

Everplast single screw extruders are among the most widely used and versatile main machines in plastic extrusion processes. They are suitable for a wide range of thermoplastic materials, including PE, PP, PVC, ABS, PS, PC, PMMA, and TPU, and can be widely applied to pipes, hoses, profiles, sheets, medical tubing, decorative building materials, automotive trims, foam materials, and various customized extrusion production lines.

Single screw extruders offer the advantages of stable structure, easy operation, convenient maintenance, and excellent continuous production capability. According to different material characteristics, product dimensions, production capacity requirements, and processing conditions, they can be configured with suitable screw designs, barrel temperature control, die head systems, and downstream equipment to help customers establish a stable and efficient plastic extrusion production process.

Everplast provides single screw extruder models ranging from EMS-15 to EMS-200. Common models include EMS-35, EMS-45, EMS-55, EMS-65, EMS-85, EMS-100, EMS-120, and EMS-150, offering various specifications to meet different extrusion types, material conditions, and application requirements.

features

1. Wide Material Compatibility

Everplast single screw extruders are suitable for a wide range of thermoplastic materials, including PE, PP, PVC, ABS, PS, PC, PMMA, and TPU. They are ideal for plastic extrusion applications across various industries. Based on material flow properties, plasticizing characteristics, and processing temperature requirements, different screw designs and temperature control configurations can be applied to improve material processing stability.

 

2. Multiple Models for Different Production Capacity Requirements

Everplast offers various single screw extruder models, including EMS-35, EMS-45, EMS-55, EMS-65, EMS-85, EMS-100, EMS-120, and EMS-150. Models can be selected according to product dimensions, production capacity requirements, and downstream equipment configurations. Different models can be applied to pipe, profile, hose, sheet, foam, medical tubing, and co-extrusion processes.

 

3. Precision Gear Transmission for Stable Operation

The machine is equipped with a precision-ground gear transmission system, featuring low noise and high transmission efficiency. This helps maintain stable screw speed and improves material output consistency during extrusion. A stable transmission system also reduces vibration and wear during long-term operation, enhancing overall machine reliability.

 

4. PID Temperature Control and SCR Output System

Temperature control is critical in extrusion processes, especially when processing different plastic materials or precision products. Everplast single screw extruders are equipped with PID temperature controllers and an SCR output temperature control system, helping reduce power consumption while maintaining temperatures within the preset range to improve production quality stability.

 

5. Barrel Cooling and High-Efficiency Motor Configuration

The machine is equipped with a cast aluminum barrel cooling system, combined with a high-efficiency motor and transmission unit. This helps control processing temperature, stabilize the plasticizing condition, and improve production performance. Through complete heating, cooling, and transmission design, the extrusion process can maintain excellent continuity and consistent product quality.

 

6. Human-Machine Interface for Intuitive Operation

Everplast single screw extruders can be equipped with a human-machine interface system, allowing operators to easily set parameters, monitor the process, and manage production. The intuitive operation interface improves on-site operating efficiency and reduces the workload for machine adjustment and production management.

Screw
Everplast Single Screw Extruder Machine-Human Face Machine

APPLICATIONS

Everplast single screw extruders can be widely applied to various plastic extrusion production lines, including:

 

Pipe Extrusion Line

Suitable for manufacturing PE, PP, PVC, and other plastic pipes. According to product diameter, wall thickness, and production capacity requirements, the line can be equipped with different die heads, vacuum calibration tanks, cooling tanks, haul-off units, and cutting machines.

 

Hose and Medical Tubing Extrusion Line

Suitable for general hoses, precision tubes, medical tubing, infusion tubes, and related products. With stable extrusion performance and accurate temperature control, the system helps improve tube diameter stability, surface quality, and continuous production efficiency.

 

Profile Extrusion Line

Suitable for decorative strips, construction profiles, automotive trims, sealing strips, and various customized profile products. Dedicated molds and calibration equipment can be configured according to the product cross-section design.

 

Foam and Decorative Building Material Applications

Suitable for PS, PVC, and other plastic foam extrusion applications. It can be used for decorative materials, ceiling trims, building material accessories, and lightweight plastic products.

 

Co-Extrusion and Customized Applications

Co-extrusion systems can be integrated according to production requirements to manufacture multi-layer structures, multi-material composites, or plastic extrusion products with special functional properties.

Machine Specifications

Model EMS-35 EMS-45 EMS-55 EMS-65 EMS-75 EMS-85 EMS-100 EMS-120 EMS-150
Screw Length (L/D) 24/28 24/28 24/28 24/28/32 24/28 24/28 24/28 28 24
Screw Diameter (mm) 35 45 55 65 75 85 100 120 150
Screw Speed (R.P.M.) 70~100 60~100 60~100 60~100 60~100 50~100 50~80 50~80 45
Drive Motor Power (HP) 5/7.5 15/20 20/30 30/50 40/75 50/100 75/150 100/175 125
Cylinder Heating (KW) 7.5 7.5 10 12 13 14 15 20 25
Flange Heating (KW) 0.5 0.5 6 0.7 7 15 2
Cylinder Cooling Power (KW) 0.05×3 0.05×3 0.05×3 0.05×3 0.05×3 0.1×3 0.1×4 0.2×3 0.2×3
Installed Electric Power (KW) 22/34 22/34 30/68 36/92 36/92 47/160 88/238 133 180
Number Of Die Heating Zones 2 2 3 3 3 3 4 5 6
Number Of Cylinder Heating Zones 3/4 3/4 3/4 3/4/5 3/4 4/5 6/7 8 8
Hopper Sizes (kg) 50 50 50 50 100 100 200 200 200
Center Height (mm) 1100 1100 1100 1100 1100 1100 1100 1100 1100
Weight (kg) 850 850 950 1100 1100 1600 2200 2500 3000
MAX.Output (kg/hr) HDPE (PIPE) 3~5 10~25 40~100 50~120 60~150 60~180 180~350 250~450
PVC Profile 3~7 10~25 20~40 30~60 30~80 50~100 60~150 80~200 100~250
*Specifications are subject to change without notice.

Customized Design & Line Integration

Different industries have different requirements for plastic extrusion products. For example, pipe production requires stable outer diameter and wall thickness control, medical tubing emphasizes dimensional accuracy and material cleanliness, while profile products require consistent cross-section stability and high surface quality.

 

Based on the customer’s raw material characteristics, product drawings, production capacity targets, and factory layout, Everplast provides suitable single screw extruder model selection and complete line configuration recommendations.

From main machine specifications, screw design, die head configuration, cooling and calibration, haul-off and cutting systems to automation control, Everplast helps customers build stable, efficient, and long-term reliable plastic extrusion production lines.

Success story

PS Foam Ceiling Gasket Machine Line

PS Foam Decoration Profile Machine Line

PS Foam Decoration Profile Machine Line Send Products Inquiry Testing PS Foam​ Decoration Profile Machine Line Everplast has recently completed ...
READ MORE…
PE Pipe Extrusion Machine Line

PE Pipe Extrusion Machine Line

PE Pipe Extrusion Machine Line Send Products Inquiry Testing PE Pipe Extrusion Machine Line in Senegal location: Senegal Everplast has ...
READ MORE…
PP_Pipe_and_Triangular_Plastic-Tube-Machine_Line

PP Pipe and Triangular Plastic Tube Machine Line

PP Pipe and Triangular Plastic Tube Machine Line Send Products Inquiry Testing PP Pipe and Triangular Plastic Tube Machine Line ...
READ MORE…
PVC TPV Car Gasket Machine Line

PVC/TPV Car Gasket Machine Line

PVC/TPV Car Gasket Machine Line Send Products Inquiry Testing PVC / TPV Car Gasket Machine Line in India location: India ...
READ MORE…

SEND PRODUCTS INQUIRY​


     

    DOWNLOAD SPECIFICATION